Spun Yarns
Leading the Future of Spun Yarn Manufacturing
Following a comprehensive SWOT analysis, Kansal Group has identified significant opportunities within the yarn industry. Our objective is to establish leadership not only in Surat but also on a national and international scale, driven by our expertise and innovative strategies.
Our dedicated team and state-of-the-art auto-blend machinery ensure that each thread meets top-quality standards. Utilizing the Uster Quantum 4.0 machine for quality testing, we are building an international-level spinning mill designed to produce export-quality yarn.
Transforming raw fibres in yarn suitable for textile production is a lengthy process, involving multiple steps, ensuring the end product is of the utmost quality and strength.
● Mixing and Blending: Fibers of different qualities or types are segregated to achieve uniformity and desired properties.
● Blow Room: Fibers are then opened, cleaned, and prepared for further processing.
● Carding: After which they are detangled and aligned to form a thin web, to be condensed into a sliver.
● Drawing: Multiple slivers are combined and drawn out to improve uniformity and alignment.
● Roving: The slivers are further drawn out and given a slight twist to form a roving.
● Spinning: The roving is spun into yarn by adding twists for strength.
● Winding: The spun yarn is then wound onto bobbins or cones for storage and further use.
Common Fiber Yarns in the Textile Industry
Advantages of Synthetic Fibers
Synthetic fibers are often preferred over natural fibers for several reasons. They are more durable, have better stain resistance, and are often more cost-effective.
Types and Uses of Viscose Yarn
There are various qualities of Viscose yarn:
– Ne 1/30, 1/40: Commonly used for embroidery.
– 1/30, 1/40 Viscose/Modal/Micro Modal Yarn: Typically used for weaving sarees, dress materials, and knitting dress materials.
Additionally, 100% polyester yarn can be used alone or in blend proportions.
Quality and Versatility
Kansal Group offers a range of high-quality Viscose and Polyester yarns, catering to various textile applications. Our commitment to quality ensures that every thread meets the highest standards, providing durable and versatile options for the textile industry.
Auto Blend Machine
Excel / Tencel
Features:
- High dimensional stability
- Resistance to wash damage
- Wrinkle recovery
- Strongest cellulosic fiber
Applications:
- Denim
- Activewear
- Lingerie and nightwear
- Footwear
- Luxury textiles
Specifications:
- 16/1, 20/1, 30/1, 40/1, 60/1
Liva eco / eco Vera
Features:
- Low water consumption
- Low greenhouse gas emissions
- Sourced from 100% sustainable forestry
- Traceability of source through blockchain technology
Applications:
- Sportswear
- Smaller accessories such as scarves
Specifications:
- 20/1, 30/1, 40/1, 60/1
Modal / Micro Modal
Features:
- Unmatched luster
- Blend-friendly
- Ease of processing
- Soft feel and comfort
Applications:
- Sportswear
- Swimwear
- Accessories
Specifications:
- 30/1, 40/1, 60/1
Viscose Staple
Features:
- Moisture management
- Soft and silky feel
- Comfort and breathability
- Velvety drape
Applications:
- Blouses and shirts
Specifications:
- 6/1, 20/1, 30/1, 40/1, 50/1, 30 Siro
KANSALGROUP
Product Basket
SUSTAINABLE YARNS
Highlights:
- Available Types: Carded, Combed.
- Spinning Processes: Ring Spun, Compact, Siro, Slub, CSY, TFO.
Blends Include:
- Cellulosic: EcoVero Viscose, Livaeco Viscose, Modal, Bamboo, Lyocell, Recycled Viscose, Refibra.
- Natural: Organic, Fair-Trade, Recycled Cotton (Pre & Post).
- Functional: Coolmax, Thermolite, Recrotherm, Feelfresh (Eco-made).
- Synthetic: Recycled Polyester, Polyester.
Specifications:
-Cotton Range: 1/06 - 1/60 Ne.
Core Spun Yarns
Highlights:
- Available Types: Carded, Combed.
- Spinning Processes: Ring CSY, Slub CSY.
Blends Include:
- Indian Cotton, Imported Cotton (Pima/Giza).
- Sustainable Fibers: Organic, BCI, Recycled Cotton & Polyester.
- Polyester Blends, Polyester Viscose Blends.
- Special Functional Fibers: Coolmax, Thermolite.
Specifications:
- Cotton Range: 1/08 - 1/60 Ne.
Special Blended Yarns
Highlights:
- Available Types: Cellulosic, Natural, Functional, Sustainable (100%, Blends, Tri Blends).
- Spinning Processes: Ring Spun, Compact, Siro, Slub, CSY, TFO.
Blends Include:
- Cellulosic: Viscose, Modal, Micromodal, Bamboo, SeaCell, Refibra, IntelliColor.
- Natural: Linen, Hemp, Wool, Silk, Cupro.
- Functional: Feelfresh, Recrotherm, Kooltex, Nylon, Antibacterial, Banana Fiber.
- Sustainable: Ecovero, Recycled Cotton, Recycled Polyester.
Specifications:
- Cotton Range: 1/16 - 1/60 Ne & Double.
GREIGE YARNS
Cotton Yarn:
- vailable Types: Carded, Combed.
- Spinning Processes: Ring Spun, Compact, Siro, TFO.
- Blends Include: Imported Cotton (Pima, Ultima, Giza), Sustainable Cotton (Organic, Fairtrade, BCI, Recycled Cotton).
- Specifications: Cotton Range: 1/06 - 1/60 Ne & 2 Ply.
Polyester Cotton Yarn:
- Available Types: Carded, Combed.
- Spinning Processes: Ring Spun, Compact, Siro, TFO.
- Blends Include: Imported Cotton, Sustainable Cotton, Recycled Polyester (40:60, 48:52, 65:35, 20:80).
- Specifications: Cotton Range: 1/06 - 1/60 Ne & 2 Ply